I pulled the wiper arms, windshield trim, windshield header panel, and ventilation grilles, in preparation to clean and refurbish all these bits:
The wiper arms are pretty crusty, and will take some work with the Dremel to get clean, and the windshield trim is a disaster, compared to when it was new. The trim originally had a matte black coating, but that came off in huge chunks the first time I scrubbed the car. I was going to get it powder coated, but I've decided to do it Old Skool, and scuff the trim up with ScotchBrite, and spray it with some matte black epoxy paint I have.
I'll do the same to the header panel and wiper arms after I clean them.
So now all the stuff seen here at the base of the windshield:
I scrubbed out the channel behind the trim as well as I could, looking carefully for any rust popping up:
Unfortunately I found some, on the driver's side "A Pillar" windshield post:
I'm really hoping this is just surface rust caused by the trim rubbing through the paint, but won't know for sure until the windshield is pulled. Safelite has quoted me $335 to come out and replace the glass with a new one, but I'll have to talk to them to see how much extra they'll charge to pull the glass on one day, and install the new glass at a later date after I've cleaned up the rust. Since it's a second truck roll, I'm sure they'll be a charge.
The windshield in the car has 35 years worth of pits, chips, nicks, and scratches in it, and tint has developed that lovely "Old Toyota Yellow Brown Patina" in place of the OEM blue tint. Time for a new one.....